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Top 5 Problems
and Solutions
with Electric Classic Car Conversions

Overcoming Hurdles for a Smooth Electric Conversion Journey

Navigating the Roadblocks of Electric Conversions with Expert Guidance

Electric vehicle (EV) conversions have gained immense popularity in recent years as people look for sustainable transportation alternatives. Converting a conventional car into an electric one can be an exciting venture, but it's important to be aware of the challenges that come along with it. In this article, we'll discuss the top five problems commonly encountered during electric conversions and explore some potential solutions.

Battery Capacity and Range Limitations:

One of the primary concerns with electric conversions is the limited battery capacity and range. Conventional vehicles typically have a smaller space available for batteries, making it challenging to achieve optimal range. Additionally, older vehicles may have limited space for battery placement, further complicating the conversion process.

Solution: To address this issue, it's crucial to select high-quality, energy-dense batteries that can fit within the available space. Advanced lithium-ion battery technologies, such as those offered by and, can provide improved capacity and range, ensuring a more practical and efficient electric conversion.

Weight Distribution and Handling:

Converting a vehicle to electric often involves adding considerable weight due to the batteries. This extra weight can affect the vehicle's overall balance and handling, potentially compromising safety and performance. Improper weight distribution can also have a knock-on affect to other original components such as brakes and suspension, so a lot of care should be given here. Achieving proper weight distribution becomes crucial to maintain stability and manoeuvrability.

Solution: Consultation with experts, like those at, can help determine the ideal placement of batteries to optimise weight distribution. Their expertise in electric conversions can guide you, through their consultancy service, in achieving a well-balanced and safe electric vehicle.

Charging Infrastructure:

While electric vehicle charging infrastructure is expanding globally, it may still pose a challenge for those undertaking electric conversions. Availability and accessibility of charging stations can significantly impact the convenience and usability of an electric vehicle.

Solution: Faster charging more convenient but adds more to the conversion cost. CCS charging ups to 70kW is available through services like, but on-board 7kW might be more affordable. Before diving into an electric conversion, research the charging infrastructure in your area. Using sites like can provide valuable insights into local charging station networks, ensuring you can easily access power when needed.

Compatibility and Integration:

Older vehicles may present compatibility issues when integrating electric components. Retrofitting electric motors, controllers, and other necessary components can be complex, especially with outdated or incompatible wiring and systems. Features like brake servos, heating and power steering will need to be reconsidered.

Solution: Basic Wiring diagrams are available from companies such as, assuming you wish to use their components. Collaborating with experienced conversion specialists like is another way to navigate compatibility challenges. Their expertise enables them to tackle integration hurdles effectively, ensuring a seamless transition to an electric powertrain.

Cost Considerations:

Electric conversions can be a significant investment. The cost of high-quality batteries, specialised components, and professional assistance can add up quickly. It's crucial to factor in these expenses when considering an electric conversion. If a conversion goes wrong, it’s an expensive mistake to make. plus; conversions normally snowball with additional components you may need, but are not aware of.

Solution: Working with established conversion experts such as can help you plan and budget your conversion project effectively. They can provide cost estimates, guidance on selecting cost-effective components, and valuable advice on optimising your conversion process.


While electric conversions offer an exciting opportunity to transform conventional vehicles into eco-friendly alternatives, they come with their fair share of challenges. Addressing battery capacity limitations, weight distribution, charging infrastructure, compatibility, and cost considerations are key to successful conversions. By partnering with knowledgeable professionals like, you can overcome these obstacles and embark on an electric conversion journey that is both sustainable and rewarding.