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How long does an Electric Conversion take?

How long does an Electric Conversion take?

At eDub, we are asked questions all about the process of converting your classic car to electric power. 

And one of our most common questions is how long does a conversion process take?

Depending on if the conversion is simply an electric conversion or if there is additional restoration work that needs doing as well, the answer to this question can vary. We normally recommend that since the conversion is taking quite a lot of time, if there is other restoration work that needs to be done, you might as well get them looked at at the same time. Other things like upgrading brakes and suspension aren’t necessary for the conversion, but again, if the van is reasonably old or hasn’t had those looked at in several years. It’s a good opportunity while the vehicle is in the workshop to get those sorted out at the same time. Those all add to the workload.

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We run a very efficient workshop, but we are always at the mercy of supply. If the electric conversion is one that we’ve done before, that also speeds up a lot of the process we tend to add anywhere from 3 to 6 extra months for us to do a conversion that’s new to us. That’s simply the time it takes for our design team to look at the vehicle, measure it on site, and then the process is to create several designs. Most of them are assembled and tested in the vehicle, then sent away for adjustment until we are happy with the perfect fit. It's not just about making sure it fits in the space in the vehicle, but also making sure that it doesn’t catch on any of the smaller parts, like brake hoses or suspension. Normally our kits are in an area of the vehicle where the wheels are moving and the suspension is activating, so we need to make sure the kit is safe to be installed in vehicles in the air but also safer to be under a full load so these are the main things that add a lot of time.

We’ve also had issues in the last couple of years as all auto manufacturers have had issues with supply of parts, so certain components will become in constraint, and unfortunately, because of the size of our business, we are not at the top of the list when it comes to purchasing things like chargers, battery management systems, or rapid charging systems. So we do our best to hold stock in the building, and we have a lot of connections throughout the world to get parts as quickly and efficiently as possible. I would argue that we have as streamlined as possible a system in the UK at the present time, but those are the main reasons that can extend a conversion time.

The way that our booking systems work is that once you’re ready to go with your conversion, we will take a £2500 deposit, which will secure your build in the queue. We will then contact you when the build is coming up in the workshop to book your vehicle when we get it to us. If it’s a new vehicle that we haven’t done before, then we will start the design process. If it’s one we’ve done before, then we will get straight on with ordering the components, and again, if it’s a simple conversion as we did before, then we estimate around three months to buy in the kits, convert them, and change them over. In reality, this could all be done a lot quicker, assuming that everything goes according to plan.

The nature of the market is that we can never guarantee that or hold ourselves to certain dates. Therefore, we recommend that if you’re considering a conversion, you look at maybe a time of year when the vehicle won’t be used as much. A lot of our customers tend to book their conversions in the summertime so that when autumn comes around, they’ve got their space in the queue so that instead of the vehicle going into storage over winter, it can instead come for conversion ready for the following year.

So there’s some things to consider when planning your electric conversion. If you have any other questions then get in touch with us through our contact us page where you can fill in a form and one of our team will be back in touch with you to talk through your project in a bit more detail. We will have loads more questions and answers on our FAQ page in our Learning Centre can call us on (01423) 421950. where again would be happy to discuss your project and come up with the best plan for your ideals.

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Top 5 Problems and Solutions with Electric Classic Car Conversions

Top 5 Problems
and Solutions
with Electric Classic Car Conversions

Overcoming Hurdles for a Smooth Electric Conversion Journey

Navigating the Roadblocks of Electric Conversions with Expert Guidance

Electric vehicle (EV) conversions have gained immense popularity in recent years as people look for sustainable transportation alternatives. Converting a conventional car into an electric one can be an exciting venture, but it's important to be aware of the challenges that come along with it. In this article, we'll discuss the top five problems commonly encountered during electric conversions and explore some potential solutions.

Battery Capacity and Range Limitations:

One of the primary concerns with electric conversions is the limited battery capacity and range. Conventional vehicles typically have a smaller space available for batteries, making it challenging to achieve optimal range. Additionally, older vehicles may have limited space for battery placement, further complicating the conversion process.

Solution: To address this issue, it's crucial to select high-quality, energy-dense batteries that can fit within the available space. Advanced lithium-ion battery technologies, such as those offered by eDubConversions.co.uk and fellten.com, can provide improved capacity and range, ensuring a more practical and efficient electric conversion.

Weight Distribution and Handling:

Converting a vehicle to electric often involves adding considerable weight due to the batteries. This extra weight can affect the vehicle's overall balance and handling, potentially compromising safety and performance. Improper weight distribution can also have a knock-on affect to other original components such as brakes and suspension, so a lot of care should be given here. Achieving proper weight distribution becomes crucial to maintain stability and manoeuvrability.

Solution: Consultation with experts, like those at eDubConversions.co.uk, can help determine the ideal placement of batteries to optimise weight distribution. Their expertise in electric conversions can guide you, through their consultancy service, in achieving a well-balanced and safe electric vehicle.

Charging Infrastructure:

While electric vehicle charging infrastructure is expanding globally, it may still pose a challenge for those undertaking electric conversions. Availability and accessibility of charging stations can significantly impact the convenience and usability of an electric vehicle.

Solution: Faster charging more convenient but adds more to the conversion cost. CCS charging ups to 70kW is available through services like eDubConversions.co.uk, but on-board 7kW might be more affordable. Before diving into an electric conversion, research the charging infrastructure in your area. Using sites like zap-map.com can provide valuable insights into local charging station networks, ensuring you can easily access power when needed.

Compatibility and Integration:

Older vehicles may present compatibility issues when integrating electric components. Retrofitting electric motors, controllers, and other necessary components can be complex, especially with outdated or incompatible wiring and systems. Features like brake servos, heating and power steering will need to be reconsidered.

Solution: Basic Wiring diagrams are available from companies such as EVWest.com, assuming you wish to use their components. Collaborating with experienced conversion specialists like eDubConversions.co.uk is another way to navigate compatibility challenges. Their expertise enables them to tackle integration hurdles effectively, ensuring a seamless transition to an electric powertrain.

Cost Considerations:

Electric conversions can be a significant investment. The cost of high-quality batteries, specialised components, and professional assistance can add up quickly. It's crucial to factor in these expenses when considering an electric conversion. If a conversion goes wrong, it’s an expensive mistake to make. plus; conversions normally snowball with additional components you may need, but are not aware of.

Solution: Working with established conversion experts such as eDubConversions.co.uk can help you plan and budget your conversion project effectively. They can provide cost estimates, guidance on selecting cost-effective components, and valuable advice on optimising your conversion process.

How much does an electric vw camper cost?

Conclusion

While electric conversions offer an exciting opportunity to transform conventional vehicles into eco-friendly alternatives, they come with their fair share of challenges. Addressing battery capacity limitations, weight distribution, charging infrastructure, compatibility, and cost considerations are key to successful conversions. By partnering with knowledgeable professionals like eDubConversions.co.uk, you can overcome these obstacles and embark on an electric conversion journey that is both sustainable and rewarding.

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Is it hard to drive a classic camper van?

Is it hard to drive a classic camper van?

Unleash Your Wanderlust!

Embarking on a road trip in a classic camper van is a dream come true for many travel enthusiasts. The timeless appeal, vintage charm, and the freedom to explore at your own pace make it an irresistible option. But a question that often arises is, "Is it hard to drive a classic camper van?" Let's dive into the topic and discover the joys and challenges of maneuvering these iconic vehicles on the open road.

The Allure of Classic Camper Vans:

Classic camper vans hold a special place in the hearts of adventure seekers. They evoke a sense of nostalgia and carry with them a unique sense of character. Whether it's a Volkswagen Type 2, commonly known as the VW Bus, or a retro Ford Econoline, these vehicles capture the essence of a bygone era. From their iconic silhouettes to the cozy interiors, they are a symbol of carefree exploration and a slower pace of life.

Driving Experience:

Driving a classic camper van can be quite different from navigating a regular car. They typically have larger dimensions, a higher center of gravity, and slower acceleration. It may take some time to get used to the handling and feel of these vehicles. Parking in tight spaces and maneuvering through narrow streets can be more challenging due to their size.

Visibility is another aspect that requires extra attention. The large windshield and rearview mirrors might provide good visibility, but blind spots can be more pronounced. It's essential to take extra caution when changing lanes or making turns, as your field of vision may be limited.

Mastering the Art:

With a little practice and patience, driving a classic camper van becomes second nature. Take some time to familiarize yourself with the controls, including the gear shift, brakes, and clutch if applicable. Understanding the vehicle's turning radius and braking distance will help you plan your movements more effectively.

Driving Techniques:

Here are a few tips to make your classic camper van driving experience smoother and more enjoyable:

  1. Give yourself ample space: Classic camper vans require more room to maneuver, so maintain a safe distance from other vehicles.

  2. Plan ahead: Be aware of low bridges, narrow roads, or restricted access areas that may not be suitable for larger vehicles.

  3. Take it slow: Classic camper vans are not built for speed. Embrace the relaxed pace and enjoy the journey rather than rushing to the destination.

  4. Watch the weight: Pack wisely and distribute the weight evenly throughout the vehicle to maintain stability.

  5. Practice parking: Find open spaces to practice parking and improve your skills in tight spots.

Electric Conversions:

If you're concerned about the environmental impact of classic camper vans, there's good news! Companies like eDub offer electric conversions for vintage VW camper vans, combining the best of both worlds. By replacing the original engine with an electric motor and battery system, these conversions provide a cleaner and more sustainable option for your adventures on the road. Check out eDub's website edubconversions.co.uk to explore their electric conversion options.

Conclusion:

Driving a classic camper van might present some challenges, but they are far outweighed by the joy and freedom they offer. With a little practice, you'll become comfortable behind the wheel, embracing the unique experience that only classic campers can provide. So, unleash your wanderlust, hit the open road, and create unforgettable memories as you explore the world in a timeless vehicle that embodies the spirit of adventure.

Note: Please ensure to check the local regulations, licensing requirements, and road safety guidelines specific to your area before driving any vehicle, including classic camper vans.

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Why is an Electric Conversion so Expensive? Price brake down

Why is an electric conversion so expensive?

Balancing Innovation and Affordability

As the world increasingly embraces sustainable solutions, electric vehicle (EV) conversions have gained significant attention. Electric conversions involve retrofitting existing internal combustion engine (ICE) vehicles with electric drivetrains and batteries. While the idea of converting conventional cars into eco-friendly EVs is enticing, one cannot ignore the fact that electric conversions come with a hefty price tag. In this article, we will delve into the reasons behind the high costs associated with electric conversions.

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1. Engineering Challenges

Converting a traditional gasoline or diesel-powered vehicle into an electric one is a complex engineering process. It requires meticulous planning, specialised knowledge, and expertise in electrical systems, batteries, motor integration, and overall vehicle integration. The process involves removing the internal combustion engine and replacing it with an electric motor, along with other necessary components such as battery packs, power electronics, and control systems. The intricate nature of this task often leads to increased labour costs as well as the need for custom fabrication to fit the new components into the existing vehicle structure.

2. Customisation and Compatibility

One of the primary reasons behind the high costs of electric conversions is the need for customization and compatibility. Each conversion project is unique, as it involves working with a wide range of vehicle models and manufacturers. The engineering team must design and adapt the electric drivetrain to suit the specific vehicle's dimensions, weight distribution, suspension, and overall mechanical requirements. This level of customization often requires additional time, resources, and specialised components, driving up the overall cost.

3. Battery Technology

The heart of any electric vehicle is its battery pack, and it constitutes a significant portion of the conversion cost. High-quality lithium-ion batteries, which are the preferred choice for EV conversions, are still relatively expensive due to factors such as production scale, raw material costs, and research and development expenses. The range and performance of an electric conversion largely depend on the capacity and quality of the battery pack, which further contributes to the overall cost of the conversion process. Some companies use second-hand batteries from crashed EVs, which is a good method of recycling, but the quality and warranty of the batteries is uncertain. Other companies, like eDub Conversions, use new batteries so their performance can be guaranteed, but this does make them more expensive.

Where are the batteries in the electric VW camper van?

4. Safety Considerations

Safety is of paramount importance when it comes to electric conversions. The engineering team must ensure that the converted vehicle meets stringent safety standards and regulations. This often requires implementing additional safety features, such as battery management systems, thermal management systems, and crash protection measures. The costs associated with meeting these safety requirements, including rigorous testing and certification, add to the overall expense of the conversion.

5. Limited Economies of Scale

Compared to mass-produced electric vehicles, which benefit from economies of scale, electric conversions are typically one-off or small-scale projects. The lack of standardised components and manufacturing processes limits the ability to achieve cost efficiencies. Without the advantage of large-scale production, sourcing specialised components, integrating them into the vehicle, and conducting thorough testing becomes a costly affair.

Conclusion

While electric conversions offer a sustainable alternative to conventional vehicles, their high costs stem from various factors. The complexity of the engineering process, customization needs, expensive battery technology, safety considerations, and lack of economies of scale all contribute to the overall expense. However, ‘expensive’ is a relative word, as many customers across the world have elected to have their classic car converted to electric. Contrary to conventional wisdom, converting classic cars to electric can significantly increase their value.

Check out eDub’s Pack Comparisons for an idea of what the total cost of a conversion looks like in today’s market. eDub also mitigates the risk that the technology will become obsolete by offering modular upgrades and discounts on new tech.

Explore eDub's options for electrifying your classic car

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The Top 5 Questions About Electric Car Conversions Answered

The Top 5 Questions About Electric Car Conversions Answered

Unveiling the Key Considerations

and Answers for Electric Car Conversions

Introduction:

As the world embraces sustainable transportation, electric vehicles (EVs) are gaining popularity. While purchasing a new electric car is a great option, another alternative is converting your existing gasoline-powered vehicle into an electric one. Electric car conversions can be an exciting project for enthusiasts and environmentally-conscious individuals. However, before diving into the world of EV conversions, it's important to address some common questions. In this article, we will answer the top five questions about electric car conversions.

1. Is my car suitable for conversion?

One of the most crucial aspects of an electric car conversion is determining whether your vehicle is suitable for the process. Certain factors like the car's weight, available space for batteries, and suspension capabilities must be considered. Consulting with an experienced conversion specialist like eDub Conversions, or researching specific conversion kits can help you assess the feasibility of converting your car. Currently in the UK; the DVLA won’t allow a change of fuel type on the V5 registration document. This means you won’t avoid paying tax, or ULEZ charges, plus the vehicle would pose a hazard to emergency services if it were involved in an incident. Classic cars also tend to hold their value better than modern cars, so it makes more financial sense to convert an older car.

2. How much does an electric car conversion cost?

The cost of an electric car conversion depends on several factors, including the vehicle's size, complexity, and desired range. On average, a basic conversion can range from £20,000 to £30,000, excluding the cost of the donor vehicle. However, more advanced conversions with larger battery packs and longer ranges can cost significantly more. It's important to note that while conversions can be cost-effective compared to purchasing a new electric vehicle, they require expertise and careful planning to ensure a successful and safe conversion.

3. What components are involved in an electric car conversion?

An electric car conversion involves several key components that replace or supplement the existing systems in your vehicle. These components typically include an electric motor, a controller to regulate the motor's power, a battery pack to store energy and a charger to replenish the batteries. 

4. How long does the conversion process take?

The duration of an electric car conversion can vary based on factors such as the complexity of the conversion, the availability of parts, and the skill level of the individuals performing the conversion. A basic conversion can take anywhere from a few weeks to a few months. However, more intricate conversions or customisations will require additional time. It's important to approach the conversion process with patience and ensure that all safety measures and electrical standards are met.

5. Are there any legal or regulatory considerations?

Converting a car to electric power involves certain legal and regulatory considerations. It's crucial to research and adhere to local laws and regulations regarding vehicle modifications and safety standards. Depending on your jurisdiction, you may need to obtain permits or certifications for the converted vehicle. Additionally, it's important to notify your insurance provider about the conversion to ensure proper coverage and compliance with their policies.

Conclusion:

Electric car conversions offer a unique opportunity to repurpose existing vehicles and contribute to a greener future. Before considering on an electric car conversion, it's essential to address common questions and concerns. By understanding the suitability of your car for conversion, the associated costs, the components involved, the timeline, and the legal considerations, you can make informed decisions and ensure a successful and safe conversion. Consulting with professionals and experienced enthusiasts can further enhance your knowledge and guide you through the conversion process.

Happy converting!

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